<p class="MsoNormal" align="center" style="MARGIN: 0cm 0cm 0pt; TEXT-ALIGN: center;"><b><span lang="EN-US" style="FONT-SIZE: 15pt; mso-bidi-font-size: 9.0pt;"><font face="Times New Roman">Pro\E</font></span></b><b><span style="FONT-SIZE: 15pt; FONT-FAMILY: 宋体; mso-bidi-font-size: 9.0pt; mso-ascii-font-family: 'Times New Roman'; mso-hansi-font-family: 'Times New Roman';">分模流程</span></b><b><span lang="EN-US" style="FONT-SIZE: 15pt; mso-bidi-font-size: 9.0pt;"><font face="Times New Roman"> <p></p></font></span></b></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">(此流程以<span lang="EN-US">Pro/E2001</span>为操作背景,文中所用<span lang="EN-US">ab123</span>为范例文件名称,无特殊意义。在实际分模过程中,可根据自己需要取相对应的名称。)<span lang="EN-US"><p></p></span></font></span></p><p><b><span style="mso-bidi-font-size: 9.0pt;"><font size="3"><font face="宋体">一、 建立<span lang="EN-US">Assemble</span>文件(<span lang="EN-US">ab123_asm</span>) <span lang="EN-US"><p></p></span></font></font></span></b></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">1</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、</span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">以<span lang="EN-US">mmns_asm_design</span>为模版新建一个<span lang="EN-US">ab123_asm</span>装配环境<span lang="EN-US">,</span>载入<span lang="EN-US">ab123.prt<p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Component→Assemble→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">选取<span lang="EN-US">ab123.prt<p></p></span></span></font></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">2</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 </span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">建立<span lang="EN-US">ab123_base.prt</span>文件<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Component→create→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">在<span lang="EN-US">Component Create</span>对话框中,<span lang="EN-US">Type</span>栏选<span lang="EN-US">Part, sub-type</span>栏选<span lang="EN-US">Solid</span>,输入文件名<span lang="EN-US">ab123_base</span>。在弹出的<span lang="EN-US">Creation options</span>对话框中选中<span lang="EN-US"> Creat First Feature</span>选项<span lang="EN-US">→OK<p></p></span></span></font></p><p><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">→Surface→Copy→Done→Solid surface<p></p></font></span></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">选画面上的零件<span lang="EN-US">→Done→OK<p></p></span></font></span></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">整个零件转为<span lang="EN-US">Surface</span>。<span lang="EN-US"><p></p></span></font></span></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">3</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 </span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">将<span lang="EN-US">ab123_base.prt</span>文件转为实体,并建立基准面、基准坐标系。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">(</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">将零件先转为<span lang="EN-US">surface</span>再转为<span lang="EN-US">part</span>,是为了以后在原始零件所做的修改都<span lang="EN-US"><p></p></span></span></font></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">能反映到<span lang="EN-US">molding</span>中。)<span lang="EN-US"><p></p></span></font></span></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">关闭当前窗口,从内存中打开<span lang="EN-US">ab123_base.prt</span>文件。<span lang="EN-US"><p></p></span></font></span></p><p><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">Feature→Creat→Solid→Protrusion→Use Quilt→Solid→Done<p></p></font></span></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">选窗口中的<span lang="EN-US">ab123_base</span>零件,将其转为实体;<span lang="EN-US"><p></p></span></font></span></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">建立基准面,视工件形状而定,方便分模时排位;<span lang="EN-US"><p></p></span></font></span></p><p><u><span style="FONT-SIZE: 10.5pt; COLOR: #3366ff; mso-bidi-font-size: 9.0pt;"><font face="宋体">建立基准坐标系(<span lang="EN-US">3 Planes</span>),确定<span lang="EN-US">X</span>、<span lang="EN-US">Y</span>、<span lang="EN-US">Z</span>轴方向,方便分模时排位;<span lang="EN-US"><p></p></span></font></span></u></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">存盘退出。<span lang="EN-US"><p></p></span></font></span></p><p><b><span style="mso-bidi-font-size: 9.0pt;"><font size="3"><font face="宋体">二、 建立<span lang="EN-US">mold</span>文件(<span lang="EN-US">ab123_mfg</span>)<span lang="EN-US"><p></p></span></font></font></span></b></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">1</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 </span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">以<span lang="EN-US">mmns_mfg_mold</span>为模版建立<span lang="EN-US">ab123_mfg</span>分模环境<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">2</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 载入<span lang="EN-US">ab123_base</span>文件<span lang="EN-US"><p></p></span></span></b></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Mold Model→Locate RefPart→Create </span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">出现<span lang="EN-US">Layout </span>对话框<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">a</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 点选<span lang="EN-US">Refrence Model </span>选项下方按钮,从<span lang="EN-US">Open</span>对话框中选取<span lang="EN-US">ab123_base.prt</span>;出现<span lang="EN-US">Create Reference Model</span>对话框,输入文件名<span lang="EN-US">ab123_ref</span>。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">b</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 点选<span lang="EN-US">Ref Model Origin and Orient</span>选项下方<span lang="EN-US">CSO</span>选取按钮,出现子窗口,选取子窗口中零件的坐标系;<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">c</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 点选<span lang="EN-US">Layout Origin</span>选项下方<span lang="EN-US">DEFAULT</span>选取按钮,选取当前窗口中的坐标系。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">d</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 在<span lang="EN-US">Layout</span>选项下选<span lang="EN-US">Variable</span>选项。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">e</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 在<span lang="EN-US">Variable</span>窗口中对零件进行排位。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><u><span lang="EN-US" style="FONT-SIZE: 10.5pt; COLOR: red; mso-bidi-font-size: 9.0pt;"><span style="mso-spacerun: yes;"> </span></span></u><u><span style="FONT-SIZE: 10.5pt; COLOR: red; mso-bidi-font-size: 9.0pt;">也可<span lang="EN-US">assembly</span>方式手动载入和布局<span lang="EN-US">ab123_base.prt</span>(<span lang="EN-US"> Mold Model→Assemble→Ref Model</span>)<span lang="EN-US"><p></p></span></span></u></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">3</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 建立<span lang="EN-US">Workpiece</span>:<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Mold Model→Creat→Workpiece→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">输入文件名(<span lang="EN-US">ab123_wrk</span>)<span lang="EN-US">→</span>建立方框(<span lang="EN-US">Workpiece</span>)<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">4</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 设置收缩率<span lang="EN-US">Shrinkage<p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Shrinkage→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">选<span lang="EN-US">Workpiece</span>中的任一参考零件<span lang="EN-US">→By Scaling→Done<p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">选坐标系<span lang="EN-US">→</span>分别输入<span lang="EN-US">X</span>、<span lang="EN-US">Y</span>、<span lang="EN-US">Z </span>方向收缩率<span lang="EN-US">(0.005) →Done Scale<p></p></span></span></font></p><p><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">Regenerate→Automatic<p></p></font></span></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">5</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 建立分模面(<span lang="EN-US">parting surface</span>)<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">Parting Surface→Creat→</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">输入分模面名称(如<span lang="EN-US">surf_1</span>)<span lang="EN-US">→Add<p></p></span></span></font></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">根据零件形状建立分模面。<span lang="EN-US"><p></p></span></font></span></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">(</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">因为各种产品的形状不尽相同,所以建立分模面这一步完全是靠自己对模具结构的理解来做分模面,而对模具的认识不是一天两天的事,需要长时间的积累,只有书本上的知识是不行的,一定要有实际的模具工作经念。扯这么远只是想说明要分出来的模可以投入生产,需要自己对模具的理解,不是参照人家的教材就可以分出来的,那只是人家的一种方法。因为换一种产品,可能用的方法又不一样。<span lang="EN-US">)<p></p></span></span></font></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">6</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 建立镶件、行位、顶针<span lang="EN-US"><p></p></span></span></font></p><p><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><font face="宋体">使用<span lang="EN-US">Mold Volum---Create</span>,输入要建立的镶件的名称,如<span lang="EN-US">insert1</span>。<span lang="EN-US"><p></p></span></font></span></p><p><font face="宋体"><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">---Sketch</span><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">,绘出你要建立特征的形状,在此过程中使用<span lang="EN-US">Use edge</span>功能非常管用,尾端台阶使用<span lang="EN-US">Add</span>命令随便加个圆或方的形状以作定位用。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">7</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 </span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">后面的步骤如生成前、后(公、母)模、浇注件(<span lang="EN-US">Mold Comp</span>,<span lang="EN-US">Molding</span>),开模(<span lang="EN-US">Mold Opening</span>)就不用多做描述。另外以我个人的经验,流道和水路之类东西一般不在<span lang="EN-US">Pro/E</span>中做,而是在<span lang="EN-US">CAD</span>中画模图时再画出来,这样比较方便。<span lang="EN-US"><p></p></span></span></font></p><p><font face="宋体"><b><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">8</span></b><b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">、 </span></b><span style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;">说点关于模具的话题,软件说到底只能是一种工具,如果不是真正懂模具的话,分出来的模也是问题多多。其实如果要做一个合格的模具设计人员,首先要懂加工和模具结构;还要懂注塑方面的知识,这一点很重要,如果在设计能够考虑到注塑上可能出现的问题,就不用在以后啤货时出现问题再改来改去。还有就是要考虑到产品结构和装配问题。如果能在模具设计时考虑到以上问题,那设计出来的模具差不多就比较完美了。我知道要同时考虑那么多问题有点为难,只是建议搞模设的人多跟其他部门的人沟通,不要闭门造模。<span lang="EN-US"><p></p></span></span></font></p><p><span lang="EN-US" style="FONT-SIZE: 10.5pt; mso-bidi-font-size: 9.0pt;"><p><font face="宋体"> </font></p></span></p><p> </p> |